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Customer Stories

A MEGA Success - Special Quality Alloys Ltd

A MEGA Success - Special Quality Alloys Ltd

Special Quality Alloys Ltd, a market leading supplier of forged products, bar and machined components, needed two brand new saws for a high-demanding project. Prosaw supplied a Mega BS330HAS heavy duty automatic bandsaw and a Mega H-460A heavy duty automatic twin column bandsaw to the company and they have been impressed by their reliability, efficiency and accuracy.

Nuclear options - Nuclear AMRC

Nuclear options - Nuclear AMRC

The Nuclear Advanced Manufacturing Research Centre (Nuclear AMRC) have acquired an in-house sawing facility, a WH-6056HA twin column bandsaw from Prosaw. Prosaw was chosen over other companies for being the most capable of delivering a cost effective and optimum system suitable for the needs of all possible applications.


Inspiring Piling - The John Lawrie Group

Inspiring Piling - The John Lawrie Group

The John Lawrie Group, one of the largest suppliers for the UK and European piling and micropiling markets, have invested in a state of the art saw-line facility from Prosaw. This machine complies perfectly with their tight health and safety requirements

Sawing at the Double - Hillcrest Fabrications Limited

Sawing at the Double - Hillcrest Fabrications Limited

Hillcrest Fabrications have been working with Prosaw for over 20 years and recently decided to upgrade their automated sawing system. Discover how Hillcrest Fabrications are now processing much larger beams more accuracy with a Bomar Construction 820.450DGS twin column mitre bandsaw while allowing the company to produce up to twice the tonnage per day than with the previous sawing system.


Speeding up the laundry - Kannegiesser

Speeding up the laundry - Kannegiesser

New Bomar bandsaw with automatic feed system increases throughput for laundry systems manufacturer Kannegiesser.

The harder the better - A.D.Bird Stainless Ltd

The harder the better - A.D.Bird Stainless Ltd

Prosaw developed a high-tech cutting machine that drastically reduce cutting times of even the very hardest stainless steel materials to fit the needs of their customer A.D.Bird Stainless Ltd., a supply specialist.


Fast versatile efficient - The Amodil Group

Fast versatile efficient - The Amodil Group

Amodil have chosen Danobat bandsaws from Prosaw as they needed an exceptionally accurate sawing system to enable cuts with a close tolerance and to increase their production.

Dealing with sealing - Proseal

Dealing with sealing - Proseal

Proseal has turned to Prosaw once again for new stock plate cutting facility. This time, Prosaw supplied a vertical bandsaw specifically designed for Proseal to accommodate all types of stock plates.


Top Cropping - Saxon Fabrications Ltd

Top Cropping - Saxon Fabrications Ltd

In order to upgrade the production capacity of their flat bar fittings, Prosaw has recently installed a Geka Alfa 500 Flat Punch and Shear line. Saxon Fabrication Ltd now enjoys the benefits of its new Geka flat punch and shear line supplied by Prosaw.

The cutting edge of motor sport - RT Quaife Engineering Ltd

The cutting edge of motor sport - RT Quaife Engineering Ltd

RT Quaife Engineering Ltd produce many precision engineered components originating from round steel bar which requires sawing to length prior to the machining process. They had used for many years a bandsaw supplied by Prosaw and they decided to turn to Prosaw again to upgrade their sawing facility. Prosaw supplied them with a LX250AE fully automatic bandsaw meeting all their cutting needs.


Every step of the way - Fabricon Design

Every step of the way - Fabricon Design

Fabricon Design saw the need to invest in a GEKA HYDRACROP 80S system from Prosaw to accurately cut steel flat bars to length for their stair lift production. This new Geka system allowed them to double their production capacity and resulted in cost savings.

Bundles of joy - International Tube and Fittings (ITF)

Bundles of joy - International Tube and Fittings (ITF)

International Tube and Fittings (ITF) are happy with their new cutting facilty designed by Prosaw. This cutting system is capable of sawing the tubes in bundles for an increased productivity and a more efficient process.


Bend it bend it - Malvern Tubular Components Ltd

Bend it bend it - Malvern Tubular Components Ltd

Malvern Tubular Components Ltd were in need of a more efficient tube sawing facility and contacted Prosaw that supplied the Bomar Bandsaw. This machine increased their productivity, enabled production cost savings and cut with a spectacular accuracy.

Pipe Dreams - Tata Steel

Pipe Dreams - Tata Steel

At Tata Steel in Hartlepool there was a serious danger of production bottlenecks. Single cuts were taking up to 25 minutes to complete as well as a relatively short blade life. Frequent overhauls of the circular saw blades were very expensive and also very time consuming. Learn how the acquisition of a Danobat iDS5 bandsaw from Prosaw wasn't just a pipe dream.


Copper bottomed investment - Copper Alloys Ltd

Copper bottomed investment - Copper Alloys Ltd

After encountering speed and accuracy difficulties with an existing production band saw, Copper Alloys Ltd knew exactly who to call to solve the problem, having previously worked with Prosaw. The process in question involves cutting cast aluminium/bronze billets of up to 810mm in diameter. Now aluminium/bronze billets are cut up to four times faster than previously possible at Copper Alloys Ltd.

Sawing growth at NeoNickel - NeoNickel

Sawing growth at NeoNickel - NeoNickel

Alloy stockholder NeoNickel enjoys an impressive period of growth following aquisition of Danobat bandsaws from Prosaw with increased productivity of over 100%. These Danobat bandsaws have been designed to obtain the best performance, both in terms of productivity and blade-life, whilst every sub-function has been carefully analysed and solved by applying the most advanced technology.


Planes trains and automobiles at Gould Alloys - Gould Alloys Ltd

Planes trains and automobiles at Gould Alloys - Gould Alloys Ltd

Leading aerospace stockholder, Gould Alloys, enjoys the benefits of MEGA fast cutting circular sawing techniques.

Water under the bridge at Brookeson Material Handling Ltd - Brookeson Material Handling Ltd

Water under the bridge at Brookeson Material Handling Ltd - Brookeson Material Handling Ltd

Specialist fabricator, Brookeson Material Handling Ltd, have invested in waterjet cutting technology from Prosaw Limited to improve process time and lower production costs.


Danobat Plate Saw boost productivity at RTI International Metals Inc - RTI International Metals Inc

Danobat Plate Saw boost productivity at RTI International Metals Inc - RTI International Metals Inc

The acquisition of an automatic Danobat Vertical Plate Saw from Prosaw Limited boosts productivity and reduces metal cutting running costs at RTI International Metals Inc

Varatio Ltd are gearing up for success - Varatio Ltd

Varatio Ltd are gearing up for success - Varatio Ltd

Long established gear manufacturer continues to expand with the aquisition of a new Prosaw bandsaw


Value for money bandsaws for Special Quality Alloys - Special Quality Alloys

Value for money bandsaws for Special Quality Alloys - Special Quality Alloys

Market leader in superalloy, Special Quality Alloys, supplies declares Prosaw Danobat bandsaw "real value for money"

Leading the field - Bel Valves enjoy significant savings - Bel Valves

Leading the field - Bel Valves enjoy significant savings - Bel Valves

Critical oil and gas valve manufacturer enjoys significant savings since installing a Danobat vertical bandsaw.


Problem Solved For Cogne UK - Cogne UK

Problem Solved For Cogne UK - Cogne UK

When Cogne were contracted to supply stainless steel components that required completion in a time of less than 4 hours - compared to the more usual 60 hours, they turned to Prosaw to find a solution to a problem that even the most recently developed high speed production bandsaw was unable to fulfill.

Mega Bandsaw Increases Wyman-Gordons Production - Wyman Gordon

Mega Bandsaw Increases Wyman-Gordons Production - Wyman Gordon

Wyman-Gordon required a twin column automatic bandsaw to cut titanium and nickel based alloys, including Waspalloy. They wanted to use carbide blades exclusively in order to optimize the speed of cut and hence cost per cut. Prosaw offered their Mega H600A heavy duty twin column automatic bandsaw to satisfy these requirements.


Increased production and Reduced Sawing Costs at Expanded Metal - Expanded Metal Company

Increased production and Reduced Sawing Costs at Expanded Metal - Expanded Metal Company

Installation of a Bauer six metre feeder automatic mitre bandsaw has solved a production bottleneck and reduced costs at Hartlepool based Expanded Metal Company. A large portion of the production requires the use of sections with opposing mitres which other suppliers struggle to provide. Prosaw supplied the Bauer VG450-ST Automatic bundle cutting bandsaw which cuts mitres 45º left and 60º right.

ATD Fabrications Choose  Bomar - ATD Fabrications

ATD Fabrications Choose Bomar - ATD Fabrications

ATD required a new saw to increase tonnage throughput and to cut larger sections than their existing saw could handle. They looked at all potential sources of supply; new and used, circulars and bandsaws, from various suppliers in Germany, Japan and Asia before deciding on a Bomar from the sawing specialists Prosaw.


When Nickel Alloys Get Tough Prosaw Gets Sawing - Special Quality Alloys

When Nickel Alloys Get Tough Prosaw Gets Sawing - Special Quality Alloys

Special Quality Alloys is a market leader in the supply of nickel-based superalloys and speciality steels in ingots, forged and rolled stock as well as finished components. The primary process in the preparation of these tough materials is sawing, with the largest and most difficult materials being cut to size on a new Danobat CP650A CNC bandsaw supplied and engineered by sawing specialist, Prosaw

Prosaw Brings Productitivity to Scorpion Exhausts - Scorpion Exhausts

Prosaw Brings Productitivity to Scorpion Exhausts - Scorpion Exhausts

A Prosaw OMP 370CS automatic tube saw fitted with an integral magazine loader is bringing significant productivity and quality benefits to Scorpion Exhausts, a leader in design and manufacture of stainless steel performance exhausts.


Faster Sawing and Reduced Stock at Carrs Tool Steel - Carrs Steel

Faster Sawing and Reduced Stock at Carrs Tool Steel - Carrs Steel

Faster order processing and reduced stock inventory have followed the introduction of a Danobat CP13-11 Bandsaw at Carrs Tool Steels. The ability to cut even the hardest tool steel up to 1300mm wide quickly and accurately has led to a considerable increase in throughput of cut pieces. Material was previously cut on a competitor’s bandsaw which took approximately three times as long.

High Peak Steels Intelligent Sawing Control - High Peak Steels

High Peak Steels Intelligent Sawing Control - High Peak Steels

Tests were conducted at Kettering on the Danobat CP520AF automatic. The new ‘Paso-Paso’ intelligent cutting control system requires minimal operator input. One cut with High Peaks' material took 1.10 minutes, compared with 3.30 on their existing saw.


Adey Steel Rely on Bomar - Adey Steel Group

Adey Steel Rely on Bomar - Adey Steel Group

Adey Steel required a flexible machine to match the variety of their workload, with a large mitre capacity. As a stockholder they must respond to customers’ “want it now” demands. After a detailed review of the market, Adey Steel decided that the Bomar 440DGH from sawing specialists, Prosaw met their requirements.

Prosaw Improves Celsa Productivity - Celsa

Prosaw Improves Celsa Productivity - Celsa

A visit to Prosaw’s showroom enabled Celsa to look at several bandsaw alternatives. They decided that the Bomar SL520, a heavy duty, twin pillar bandsaw with a large 720 wide capacity suited their needs best. The compact design enabled it to fit in to the tight space restrictions of Celsa’s existing production plant.


High Speed Delivery from Prosaw - Multi Metals

High Speed Delivery from Prosaw - Multi Metals

Productivity at Multi Metals has been boosted by investment in a Danobat high speed horizontal bandsaw and Tyro plate saw, both supplied by sawing technology specialists, Prosaw. "In just one day we cut 8 tonnes of aluminium plate, a task that would have previously taken us over a week using our older machines".

Worlds Largest Vertical Bandsaw Installed at British Aluminium Plate - British Aluminium Plate

Worlds Largest Vertical Bandsaw Installed at British Aluminium Plate - British Aluminium Plate

With a capacity of 8m x 2.5m x 600mm deep and weighing 66 tonne, the Prosaw Danobat VLTA bandsaw supplied to British Aluminium Plate, is believed to be the largest machine of its type in the world. In spite of its size, it cuts aluminium plate to an accuracy of less than 1mm, and is also highly productive being able to automatically machine all four sides of a plate.


Prosaw Doubles Production at Northern Hydraulics - Northern Hydraulics

Prosaw Doubles Production at Northern Hydraulics - Northern Hydraulics

A Prosaw automatic bandsaw is bringing significant production and quality benefits to Northern Hydraulics, the largest manufacturer of hydraulic cylinders in Northern Ireland. Prosaw installed their Danobat CPS440A at the Coalisland factory.

High Speed Bandsaw Gives HDA a Bonus - HDA

High Speed Bandsaw Gives HDA a Bonus - HDA

Accurately prepared billets are fundamental to the production of high quality aerospace forgings at HDA forgings in Redditch, and to meet that exacting need HDA has invested in a Danobat CP420AN/HS twin column high-speed bandsaw. This is now totally engaged in producing billets, mainly in titanium.


Mega Bandsaw Does a Super Job for Special Quality Alloys - Special Quality Alloys

Mega Bandsaw Does a Super Job for Special Quality Alloys - Special Quality Alloys

Accurate cutting of the toughest nickel-based alloys is an everyday occurrence for the MEGA 330HAS automatic bandsaw installed at Special Quality Alloys (SQA) in Sheffield. Supplied by sawing echnology specialist, Prosaw, the MEGA saw is a key process in SQA's preparation of both proof-machined billets and forging blanks in materials ranging from stainless steel at the easy end to Inconel 718

Danobat Cuts Production Costs at KKS Stainless - KKS Stainless

Danobat Cuts Production Costs at KKS Stainless - KKS Stainless

The high production and quiet operation of the first Danobat saw installed at Hoddeston based KKS Stainless Steel in 2000 has influenced them to purchase eight further Danobat saws.


Bodycote Order for 50 Bandsaws - Bodycote

Bodycote Order for 50 Bandsaws - Bodycote

Over the last 14 years Bodycote have ordered 50 Mega Bandsaws. The use of the latest sawing and test house equipment allows the customer to out-source non-core but vitally important testing requirements giving direct access to state of the art technology and a skilled and experienced workforce


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